INDUSTRIAL PACKAGING SOLUTION

Extended Shelf-Life: MAP Trays & High-Barrier Films

Engineered for meat, seafood, and frozen processors. Our high-barrier structures lock in freshness, with impact grades matched to your real cold chain — from -18°C standard frozen storage down to -40°C liquid-nitrogen freezing.

Target Applications & Packaging Fit:
Fresh Poultry & Chicken (MAP Gas-Flush)

Fresh Poultry & Chicken (MAP Gas-Flush)

Convex inflated barrier film with anti-fog clarity to prevent meat purge leakage and retain bloom.

Seafood & Frozen Marine (Vacuum Skin Pack)

Seafood & Frozen Marine (Vacuum Skin Pack)

Skin-tight vacuum sealing on flexible thermoformed trays, eliminating frost burn and ice crystal growth.

Pre-Cut Fresh Fruit & Salads (Anti-Fog Film)

Pre-Cut Fresh Fruit & Salads (Anti-Fog Film)

Ultra-clear, flat anti-fog lidding film on rigid PET/PP containers, keeping fruits crisp with zero moisture fogging.

Chilled & Frozen Beef Steaks (VSP)

Chilled & Frozen Beef Steaks (VSP)

Contoured vacuum skin pack (VSP) on rigid black PP trays with zero air pockets for extended cold-chain life.

PRODUCTION BENEFITS

What Makes Our Barrier Films & MAP Trays Production-Ready

High Tensile Strength. Wrinkle-Free Sealing. Long-Term Barrier. Packaging lines fail when films tear, wrinkle, or lose modified atmosphere gas. Here is how our engineered films and trays deliver real line reliability:

High Tensile Strength. Wrinkle-Free Sealing.High-Ductility Seal
01 · SEALING & DUCTILITY

High Tensile Strength.
Wrinkle-Free Sealing.

TYPICAL COMMODITY FILM

Brittle films tear easily, wrinkle under machine tension, or distort tray flanges at high heat.

BILLIONDOTS SOLUTION

High-elongation, high-tensile co-extruded films resist tearing and puncture while sealing wrinkle-free at low heat.

High-Barrier Protection. Extended Fresh Life.EVOH Multi-Layer
02 · HIGH-BARRIER PRESERVATION

High-Barrier Protection.
Extended Fresh Life.

TYPICAL COMMODITY FILM

Weak oxygen barriers cause rapid gas leakage in MAP packs, leading to premature discoloration.

BILLIONDOTS SOLUTION

Multi-layer EVOH barrier locks in MAP gases, keeping residual O2 < 0.5% for extended fresh shelf life.

Crystal-Clear Anti-Fog. Premium Shelf Display.Anti-Fog Optical Grade
03 · ANTI-FOG CLARITY

Crystal-Clear Anti-Fog.
Premium Shelf Display.

TYPICAL COMMODITY FILM

Internal moisture droplets and condensation fog obscure the food, damaging retail shelf appeal.

BILLIONDOTS SOLUTION

Permanent anti-fog additives prevent moisture beading, ensuring a condensation-free clear view.

SYSTEM ARCHITECTURE

Core System Components

Precision-matched packaging components manufactured and quality-inspected to fit your specific production line.

PRIMARY TRAYFood-Grade PP / CPET

Deep-Freeze & MAP Trays

-18°C / -25°C / -40°C Impact Grades | Custom Rigid Cavities | Black, Clear & White

Zero low-temp cracking, uniform heat-sealing flange, automated denesting shoulders
BARRIER SEALEVOH Co-Extruded Substrates

High-Barrier & Anti-Fog Lidding Films

High Tensile & Puncture Resistance | Anti-Fog Additives | Easy-Peel & Lock-Seal Options

High ductility & elongation, residual O2 < 0.5%, crystal-clear condensation-free clarity
PURGE MANAGEMENTNon-Woven Super-Absorbent Polymer

Food-Grade Absorbent Pads & Inserts

High Tensile Strength | Safe Meat Purge Retention | Custom Die-Cut Sizes

Locks away excess liquid without sticking to fresh meat or drying out cuts
ENGINEERING BASELINE

Verified for Factory Lines, Not Just Showcases

We supply custom packaging by participating directly in engineering verification, dimensional tolerance validation, and 100% in-line quality assurance.

±0.15mmRim Tooling Tolerance
100+ BPMAutomated Line Speed
-20°CDeep-Freeze Toughness
FDA 21 CFR Compliant EU 10/2011 Verified ISO 9001 / BRCGS Certified

In-Line Quality Assurance Protocols:

01

High-Tensile Elongation & Puncture Resistance

Co-extruded barrier film structure delivers exceptional ductility and tensile strength, preventing tears and micro-pinholes over bone-in meats or sharp frozen edges.

02

-40°C Deep-Freeze Impact Modification

Formulated with specialized impact polymers to prevent brittle micro-cracking and vacuum loss under cryogenic freezing.

03

Ultra-Low OTR & WVTR MAP Barrier Integrity

Multi-layer EVOH co-extrusion maintains modified atmosphere equilibrium, keeping residual O2 < 0.5% to extend fresh shelf life.

04

Thermal-Stable Anti-Fog Optical Chemistry

High-durability anti-fog coating prevents internal moisture beading and condensation fog under fluctuating cold display temps.